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ROBINSON F44e
MAINTENANCtr MANI.]ALAND INSTRUCTIONS FORCONTINUED AIRWORTHINESS
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ROBINSON HELICOPTER COMPANY, TORRANCE. CALIFORNIA
FIG|BINEiCIN
MATNTENANeE MANUAL CONTENTS
MOEIEL
F|44
ClassS Revision Serviceform ComponentReturn/Authorization form Recommended ChangeReportform Limited Warranties 1.000 2.000 3.000 Ge n e ra l Inspection Life-Limited Componentsand OverhaulSchedules AirworthinessLimitations 4.000 5.000 6.0O0 7.000 8.000 9.000 10.000 1 1.000 12.00O 13.0O0 14.000 15.000 16.000 17.000 Airframe Landing ar Ge Powerplant DriveTrain FlightControls Rotor Systems Ri g g i n g T ra ck a n d B a l ance , Heating,Ventilation,and Air Conditioning Fuel System I nstru me n ts Electrical and Avionics Systems Furnishings S p e ci a T o o l s l Re vi si o n o g L
13: Change OCT2006
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FIOBINSCIN
MATNTENANeE MANUAL
MoE EL pt44
blank IntentionallY
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C h a n g e1 3 : O C T 2 0 O o
FIClBINSiclN
MATNTENANcE MANUALClassS Revision Service
MODEL
F|44
ClassS revision to is this manual service required ensure remains current. ClassS subscribers will receivefuture issuesof the followingfor a periodof one year:
Safety Notices to Revisions R44 Pilot'sOperating Handbook R44 ServiceBulletins R44 Service Letters Revisions R44 Maintenance to Manual& lllustrated PartsCatalog lf you wish to order class s revisionservice,pleasesend a check {drawn on U.s. bank} o r mo n e y o r d e rfo r U S $ 3 0 .0 0to : R OB INSON HELICOPTER COMPANY Attn: Publications 2901 Airport Drive T o r r a n c eC A 9 0 5 0 5 - 6 1 5 , 1 UNITED STATES
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Pleaseprint your name,completeaddress, and phonenumberin the spaceprovided below and returnthis page with your check or money order.
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lf you own an R44 helicopter, pleaseindicateship seriarnumber
Change 7r O6iDec 99
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Robinson Helicopter tRHCI Go. 2901 Airport Drive T o r r a n c e ,A 9 0 5 0 5 - 6 1 1 5 , S A C U
Phone: 539-0508 {31O} F a x :( 3 1 0 ) 3 9 - 5 1 9 8 5 FAA CRS YV3RO1 2M
COMPONENT RETURN/AUTHORIZATIONA copy of this form must accompanyANY parts or componentsreturned to RobinsonHelicopterGompany. A.O.G. to I acceptthe expediting charge($50.00 U.S., $60.00 Foreign), insurethat work is commenced within (1) work day.
SUBMITTED BY: Name: CompanyTelephone: Email: COMPONENT DATA: Component Part No: or SerialNo: Hours in Service: Date of last repair: Reason return: for
ContactName: Fax No:
ROTORCRAFT DATA: Rotorcraft S/N: Total Hours: Registration No: Registered Owner:
R22
R44
WORKREOUESTED:None (seewarrantyclaim section) Overhaulin accordance with RHC price list Core credit. Core chargedon RHCinvoiceno. WARRANTYCLAIM: work requested replaceunderwarranty or _Perform part purchased RHCinvoiceno. credit. Replacement on _lssue THE ABOVE WARRANTYIS BASEDON: Rotorcraftlistedabove is under warranty w C o m p o n e np u rch a se d i th i n one ( 1) yearon RHCinvoiceno. t INFORMATION: SHIPPING Address: Carrier: URGENT SHIPNEXTDAY AIR URGENT SHIP2ND DAY AIR Repairestimateonly Repairas necessary, cost not to exceed $
I certifv that the above componentand rotorcraft data is correct in accordancewith FAR 91.417 and hereby materials. the above work to'be comoletedincludinq of RHC authorize orocurement and installation necessarv employeesmay operatethe compondntat my risk foi tne purposeof testing, adjusting,inspeclion, delivery. or RHC is not responsible loss or damageto the componentin case of theft, fire, accident,or any other causes for beyond the control of RHC. A mechanic'slien on the componentto securethe amount of repairsand storage and charges herebygranted.Any component is left at RHCbeyondsix monthswill be considered abandoned will be disposed . I agreeto pay the full amount in cash upon deliveryof the component.RHC will retainall scrapped of parts.The abovecost estimatemay not be exceeded or replaced without my approval.
PRINT NAME: SIGNATURE:Change13r OCT 2006 RSF 205 REV F
DATE:
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FIGIBINSCIN
MATNTENANcE MANUALR OB IN S ON HELICOPTER COM PANY PUBLICATIONS T E C H NICAL
M(fElEL
Fl44
R E C OMMENDED CHANGE REPORT Periodicrevisionsof this manual will be made to incorporate the latest information.lf, in the opinion of the reader,any informationhas been omitted or requiresclarification or correction,pleasedirect your comments to RHC using this form {or a duplicate}.Such informationwill be includedin future revisions. Send recommendations to: Technical Support Robinson Helicopter Company 2901 Airport Drive T o rra n ceCalifor nia , 15 90505- 61 STATES UNITED P h o n e :( 3 1 0 ) 5 3 9 - 0 5 0 8 Fax: { 3 1 0 )5 3 9 - 5 1 9 8 ldentification: He l i c o p t e M o d e l : r Ser ial Num ber :
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Remarks/Recommendations:
Change 7: OB Dec 99
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ROBINSON HELICOPTER COMPANY, INC. LIMITED AIRCRAFT WARRANTY Effective R22 S/N 3318 & on; R44 S/N | 2O2 & on RobinsonHelicopter Company, lnc. (hereafter referred to as RHC) warrants each new helicopter to be free from defects in material and workmanship appearing within two years from the date of delivery from the RHC factory or during the first one thousand (lOO0 hours of operation, whichever event occurs first; provided, the aircraft has been subjected to normal use and service. This Warranty is limited to repair or replacement on an exchange basis, as selected by RHC, of any part, which upon examination bV RHC is deemed to have been defective when the aircraft left the factory. A new warranty period is not established for parts replaced under the terms of this Warranty. Such replacement parts are warranted only for the remainder of the original warranty period. This Warranty shall not apply to any helicopter or part which has been repaired or altered outside the factory, and which, in RHC's judgment, has affected the performance or reliability of the helicopter or part. This Warranty shall not apply to any helicopter or part which has been subject to corrosion, misttse,negligence or accident, nor to any parts normally replaced during routine maintenance, such as, air cleaners, skid shoes,rod end or spherical bearings,light bulbs, ete. This Warranty shall not apply to any helicopter, which has been crated for shipping unless sueh crating is performed by RHC. RHC is not responsible for the cost of shippingparts under the terms of this Warranty. However, RHC will credit the RHC Dealership, which sold and delivered the new helicopter to its original owner, with an allowance for labor performed by that Dealership for removing and reinstalling the defective part. No credit will be issued for trouble-shooting. RHC makes no Warranty with respect to batteries, instruments, avionics or other trade accessories since they are usually warranted separately by their respective manufacturers. New aircraft are equipped with new engines which have a separate Lycoming limited warranty. ADDITIONAL WARRANTY FOR MAIN & TAIL GEARBOXES ln addition to the warranty specified above, an extended pro-rated warranty shall apply to the main and tail gearboxes for the first 22OO hours of service or three years from the date of manufacture, whichever event occurs first. During this period, if a gearbox must be overhauled due to failure of a part which was defective when it left the factory, RHC will pro-rate the cost of the overhaul by dividing the hours in service bV 22OO or the months in service by thirty-six (36), whichever fraction is greater. THE FORGOING WARRANTY IS EXCLUSIVE AND IS GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS. EXPRESS. IMPLIED. OR STATUTORY. WHETHER WRITTEN OR ORAL, INCLUDING WITHOUT LIMITATION FITNESS FOA A PARTICULAR ANY IMPLIED WARRANTIES OF MERCHANTABILITY. PURPOSE OR TRADE USAGE, THE REMEDIES OF THE BUYER SHALL BE LIMITED TO THOSE PROVIDED HEREIN. IN NO EVENT WILL THE MANUFACTURER BE LIABLE FOR LOSSES FESULTING FROM TOSS OF USE OF THE HELICOPTER. COLLATERAL, CONSEAUENTIAL OR SPECIAL DAMAGES, OR ANY OTHER COSTS. Warranty adjustments with respeet to any helicopter or parts manufactured by RHC will be made only upon compliance with the following procedure: (1) The defective part or assembly, together with a written Warranty Claim, must be returned to RHC not later than thirty (3O) days after discovery of the defect nor more than thirty (3O16sr' after expiration of the Warranty period. RHC will, after inspection, determine whether the material or part was defective when it left the factory and will respond accordingly. Final determination of a Warranty adjustmenf resfs with RHC.ROBINSON HELICOPTER COMPANY. INC. 29Ol Airport Drive Torrance, California 90505 U.S.A.
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Effective 1 February 2OO3
Change9: FEB2OO3
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COMPANY'INC. HELICOPTER ROBINSON WARRANTY PARTS LIMITEDRHq warrants each new helicopter RobinsonHelicopter company, lnc. (hereafter referred to as one year from the .within part to be free from defects in material and workmanship appearing(l O)q hours of operation' thousand date of detivery from the RHC factory i, Jirirg the firs.tone proviAeJ, iie p'art has been subiecte-dto normal use and service' whichever event occurs first; as basis-, selected bY BHC' of This warranty is limited to repair or replacement on an exchange defective when the part left nV-hii it de.e.1t9d have been any part, which upon .to for '*u.in'ation period'is not established parts reppcgd under the terms of this the factory. A new warranty parts,r' iurrunted only for'the remainder of the originalwarrantY Warranty. Suchreplacement reinstallation of parts under for period. RHC is not responsible th.tecost of removing, shipping, or which has been repaired This warranty shattno-t ipply'io the terms of this wiiiritv. 'hy.partaffected the perfarmance in RHC's iudgment, has or altered outside ln' fu'tory, anA iiici, i'nail not appty {o any part which has been subiect to or retiabirity of the part. This warranlyparts.normally replace! !u1ing- routine corrosion, misuse, negligence or accident, nor to any rod eid or spherical bearings, light bulbs, etc' ikid uii ai, c,teaners, maintenan', 'hor', 'u'h avionics or other trade aceessories RHC makesno warranty with respectto batteries,instruments, manufacturers' since they are urrutly warranted separately by their respective ADDITIONAL WARRANTY FOR MAIN & TAIL GEARBOXES pro-rated warranty shall applY.to the tn addition to the warrantY specified above, an extended or three years from the date of main and tail gearbor', ior'the first )2OtO hours of service period' if a gearbox must be overhauled manufacture, whichever event o'uu irrt. During thls it teft the factory, RHC will pro-rate the cost due to failure or a pari which was dife,ctive whei the months in service by thirty-six of the overhaul by dividing the houis ii 'lrui' by 22oo or (36), whichever fraction is greater.
oF ANy ANDALLorHER wARRiiiifes-nno REPRESENTATIONS' LtMtrATtoN wt.THour 'rnEnciaNTABiLITy, oR srATUToRy, qHETHERwRiiiEi oc oa,a, N0LU_DNG FtrNE-lsoi FoR A PART,ULAR ANy tMpLtEDwARRANTtEs 9HALLBELtMtrEDTo or rHE BUYER (tsAGE,rnE'tiEuEoiies puRposE nRADE oR BE pRovtDED HEREIN. w'aii-Ev-Eni wttt THE MANUFACTURER LIABLE THosE COLLATERAL' oF THEHELI0OPTER' FoR LossEsaEsuLTtNGFRIM'ioss- o'r usE cosrs' oR coNsEaUENnAI-oi ipecnL DAMAGES, ANY oTHERby RHC will be ma Warranty adjustments with respect to anY helicopter or parts manufactured onty upon compliance with the following procedure: (1) Claim' must be The defective part or assembly, together wilh a written Warranty (3O) days after discovery of the defect nor returned to RHC not later than thirty period' more than thirty (3O) days after expiration of the Warranty part was defective RHC will, after inspection, determine whether the material or Finat determination of a when it teft the factory ana iitt respond accordingly. Warranty adiustmenf resfs with RHC'
AND ACCEPTED IN LIEU THE FORGOING WARRANTY IS EXCLUSIVE AA!? IS GIVEN IMPLIED' ExPREss'
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ROBINSONHELICOPTERCOMPANY' INC. 2901 AirPort Dfive Torrance, California 90505 U-S.A'
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Change13: OCT 2006
1. GENERAL
FICIEINEiCIN
MATNTENANeE MANUAL SECTION 1 GENERAL
MOE EL 1l'44
1.OOO INTRODUCTION1 . 0 0 1 M a n u a lN o ta ti o n s 1 . 0 0 2 M a n u a lR e vi si o n s 1.003 Maintenance Authorization 1.004 OverhaulAuthorization 1.O05 CustomerSupport 1 . 0 0 6 Ex t ern aD i me n si o n s l 1.OO7 VersionDescription 1 .1O OH E L I C OP T ES E R V IC IN G R O 1 . 1 0 1 S c h e d u l e d i n te n a n ce n d Inspections Ma a 1. 1 0 5 C a l i b ra ti o n f T o o l s o 1 . 11 O L u b ri ca ti o n Ge n e ra l 1.1 15 Chip DetectorCleaning 1 . 1 2 O M a i n R o to rGe a rb o x ra i nand Flush D 1. 1 3 0 T a i l Ro to rGe a rb o x ra i na nd Flush D 1 . 1 4 0 C l u tch -A ctu a toL o w e r B e ar ing r Lubr ication 1 . 15 0 D e fu e l i n g 1. 1 6 0 S t o r a g e 1 .170 HydraulicReservoir FilterReplacement 1. 1 8 0 D r a in i n g n d F l u sh i n g yd r aulic a H System 1 . 1 9 0 B l e ed i n g yd ra u l i c yste m H S 1 . 2 0 0 H A N D L | N G , J A C K | N G ,O t S T t N G , E V E L T NA N D W E | G H | N G H L G 1 . 2 1 O G r o u n dH a n d l i n g 1 . 2 1 1 G r o u n dH a n d l i n g e e l sl nstallation Standar d Wh Landing Gear 1 . 2 1 2 G r o u n dH a n d l i n g e e l sInstallation FloatShip Landing Wh Gear 1 . 2 1 3 M o vi n gth e H e l i co p teo n Gr oundHandling heels r W 1 . 2 1 4 M a i n R o to rB l a d eT i e -D o wns 1.215 Parking 1.216 Trailering
C h a n g e 3 : O C T2 0 O o 1
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FIClBINSiclN
MAINTENANcE
MANUAL
MtfE
EL ]I44
JACK 1.200 HANDLING,
(CONt,d) AND WEIGHING LEVELING, HOISTING,
'1.22OJacking, Hoisting,and Leveling a 1 . 2 3 O W e i g h i n g n d C G C a l cu l a ti on WeighingProcedures 1.231 Helicopter 1.24O BallastInstallation R T 1 . 3 O 0 F AS T EN E R OR OU E E OU IR EM ENTS 1.31O General 1.32O StandardTorques l 1 . 3 3 O S p e ci a T o rq u e s LIST MATERIALS 1.4OO APPROVED 1. 4 1 O Pa i n tS tri P P e rs a 1 . 4 2 O S o l v e n ts n d C l e a n e rs a 1 . 4 3 O F i l l e rs n d P u ttY 1 . 4 4 O T o r qu eS e a l 1.45O Primers 1 . 4 5 5 P o w d e rC o a t 1 . 4 6 0 P a i nts 1 . 4 7 O L u b r i ca n ts a 1 . 4 8 O Ad h e si ve s n d S e a l a n ts 1.490 StorageLimits 1 . 5 O O( R E S E R V E D ) 1 . 6 0 0 P A R TI N T E R C H A N GE A B IL ITY R T R G, FO 1 . 7 O O I N S T R U C T I O N S RU N C R A T I N G ,E A S S E M B L I NA N D F L I G H T E S T I N G 4 4 H S E R I E S E L IC OP T E R S ( DATA)PLATES IDENTIFICATION C R E P L AC E ME N TOMP ON E NT
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14: JUL 2008 Change
FICIBINSiEIN
MATNTENANcE MANUALSECTION 1 GENERAL
MOEIEL
F'44
1.OOO INTRODUCTIONThis manualcontainsreferencematerialnecessary the properservicing,maintenance. for and handlingof the R44-series helicopter.This manual is to be used in conjunctionwith the R44 and R44 ll Pilot'sOperatingHandbooks(POH),R44 lllustrated PartsCatalog(lPC), R44 ServiceBulletins,R44 ServiceLetters,Lycoming0-5401...